Breakthrough of the hottest KHS new PET bottle blo

KHS new PET bottle blowing machine has made a breakthrough

innopet blomax series 4 has a power of 72000 PET bottles/hour. Series 4 can provide a fully modular series of products with 4-36 bottle blowing stations, and the efficiency of each bottle blowing station can reach 2200 PET bottles/hour

the innopet blomax series 4 of the new generation bottle blowing machine KHS corplast company once again improves the KHS corplast bottle blowing technology on the current market, which has more than 30 years of technology, and meets the requirements of the market for sustainability and reducing enterprise operating costs at the highest level. The power of innopet blomax series 4 has reached 72000 PET bottles/hour, which is significantly higher than that of innopet blomax series 3 with a maximum power of 43200 PET bottles/hour that can be found in the current market. For innopet blomax series 4 with 20 bottle blowing stations, the replacement time of accessories only takes about 45 minutes, while the previous generation with the same number of bottle blowing stations takes about 90 minutes. In the process of developing a new generation of bottle blowing machine innopet blomax series 4, KHS corplast also noticed the further simplification of the maintenance process

k HS corplast recently set the standard for the new generation of bottle blowing machine innopet blomax series 4, and launched its new generation of bottle blowing machine innoinnopet blomax series 4. KHS corplast company made unconventional thinking when developing the generation of bottle blowing machine innopet blomax series 4, and conducted targeted exploration on all current products. KHS corplast described it as a blank sheet of paper, with the title focusing on customer needs. What should an ideal bottle blowing machine provide? The global KHS customer analysis with the theme is the basis of all development actions

the analysis results of KHS customers with bottle blowing machine as the theme show that most beverage companies hope that the power of bottle blowing machine can exceed 60000 PET bottles/hour. The survey results also show that the top priority of all types of beverage manufacturing enterprises is to produce the best quality PET bottles on the premise of saving energy, investing the minimum amount of materials in the production process and applying the equipment optimally. These results are based on the quality assurance method QFD (quality funktion deployment). The general goal of this method is to make the design, manufacturing, sales and after-sales service of products really meet the expectations of customers

the result of the research and development activities of KHS corplast is that the new generation of bottle blowing machine innopet blomax series 4 once again improves the KHS corplast bottle blowing technology with more than 30 years of technology in the current market, and meets the requirements of the market for sustainability and reducing enterprise operating costs at the highest level. Interestingly, many industry experts believe that such an improvement is impossible. Because among the bottle blowing machines used in the beverage industry, the last generation innopet blomax series 3 has minimized the blowing energy consumption of each bottle. In addition, innopet blomax bottle blowing machine has been able to accurately produce light PET bottles for many years, with the best process stability and outstanding practicality

it is worth noting that the new generation of bottle blowing machines with better performance than the current series 3 products cannot be achieved overnight. Since 2005, KHS corplast has started customer surveys. In 2007, the first bottle blowing machine prototype with 10 bottle blowing stations entered the actual production enterprise. In 2008, a bottle blowing machine innopet blomax S36 with 36 bottle blowing stations was officially put into operation. One of the testing enterprises has ordered another innopet blomax series 4 bottle blowing machine. These application examples prove that the new innopet blomax series 4 is a new generation of bottle blowing machine that has been comprehensively and thoroughly tested

72000 PET bottles per hour

innopet blomax series 4 has a power of 72000 PET bottles/hour, which is significantly higher than innopet blomax series 3 with a maximum power of 43200 PET bottles/hour that can be found in the current market. Innopet blomax series 4 sold in a fully modular form has 4 ~ 36 bottle blowing stations (previously, there were only 24 bottle blowing stations at most), and each bottle blowing station can produce up to 2200 PET bottles/hour (previously, each bottle blowing station can produce only 1800 PET bottles/hour). Innopet bloma in pp/2 silicon oxide composite system, X Series 4 can produce standard bottles with a volume of 0.2L ~ 2.0L, and can also produce products with special specifications. In all research and development for technological reform, the key needs include minimum energy consumption, process stability and practicality, which are the research and development priorities of innop, which can also be equipped with ordinary computer et blomax series 4. The focus and goal of innopet blomax series 4 R & D is that each bottle produced has the lowest total cost of ownership, and all technological innovations in series 4 have achieved this goal

for example, innovative heating furnace technology. The new heating technology has reduced the heating time of bottle embryo by nearly half compared with the previous scheme. This also means that heating the mold requires only half the space before. In addition, another advantage of the short-time heating component is that compared with the previous scheme, if emergency braking is required, only half of the bottle embryos are lost

instead of the traditional way of heating the bottle embryo by infrared irradiation, the heating method in the current innovative heating parts adopts near infrared (NIR). The short wave infrared used here has a very high energy density. This short wave can strongly penetrate the bottle embryo wall, so that the bottle embryo can be further heated in a closed heating furnace with reflection around it

in addition, since the mandrel spacing (small spacing) is only 37.7mm, the overall total heat penetration of bottle embryos in all heating furnaces is very effective. The side effect of short wave infrared is that there is almost no surface temperature. Therefore, with the help of air flow or air extraction, the requirements of controlled cooling can be met, and the cooling water that had to be used before can be eliminated. Compared with traditional heating technology, the overall energy saving of innopet blomax series 4 has reached 40%

the most tightly installed bottle blowing station

in the new generation of bottle blowing machine innopet blomax series 4, the newly designed bottle blowing station on the bottle blowing turntable saves space. In addition, the bottle blowing turntable can also be compatible with series 3. The blowing stations of series 4 are cross mounted, so they are particularly tight. Since each blowing station only needs to open half of the mold, and the other links are fixed, this close combination is realized. The innopet blo lab machine is used to interrupt the determination of the fatigue characteristics, fatigue life, prefabricated cracks and crack expansion experiments of metals, alloys and their components under tensile, compressive or tensile alternating loads at room temperature. The opening of max series 4 is symmetrical with the axis of the machine and relatively intersects with the central axis. The opening and closing links of the newly developed bottle blowing station adopt a knee bending mechanical device, and the mold base does not need to be locked. The advantages of this design are: fewer mechanical failures, longer production time, and higher power

this technological innovation makes it possible to produce 2200 PET bottles per hour per bottle blowing station on the new generation of bottle blowing machine innopet blomax series 4, surpassing the 1800 PET bottles commonly used so far. In addition, in the case of the same diameter of the turntable, inno Merck household holds hands with BASF nbsp; Launch comprehensive cooperation with new materials. Pet blomax series 4 can install more bottle blowing stations than traditional bottle blowing machines

the diameter of the bottle blowing turntable is small.

innopet blomax series 4, a bottle blowing machine with 24 bottle blowing stations, has a turntable diameter of 2800mm; The former generation of bottle blowing machine, which also has 24 bottle blowing stations, has a turntable diameter of 3200mm. Compared with the new series of products, it can save a lot of space. Even the largest bottle blowing machine in innopet blomax series 4 with 36 bottle blowing stations, its turntable diameter is only 3600mm

another important innovation of the new generation bottle blowing machine innopet blomax series 4 is its bottle embryo operation. In series 3, the bottle embryo goes through the whole process of heating and blowing on the metal mandrel. There is no doubt that this is a very safe method without damage, and the disadvantage of this method lies in the complex handover device. In addition, with this mandrel system, the production power cannot be significantly improved. Therefore, the research and development work should not only overcome this shortcoming, but also give up the mandrel principle that has been successfully applied and safe for decades

the result of research and development is to use an active mandrel instead of a passive mandrel. The further improvement method is non-destructive bottle embryo transportation and safe transportation, so as to obtain a stable production process. After loading a single bottle embryo through the star wheel, the active mandrel takes over the bottle embryo. The bottle embryo first falls into the mandrel from the top of the mandrel without contact; Then, the fixing of the bottle embryo is completed by the second action of the mandrel, that is, a small ball inside presses against the bottle embryo mouth and blocks the mandrel, so as to make the subsequent transportation safer. After the bottle embryo completely passes through the heating furnace, the mandrel releases the bottle embryo; Then, the manipulator grabs the preform and sends it directly to the bottle blowing station

the development of the above active mandrel cycle makes the expensive handover device redundant and saves space again. At the same time, the structure of the machine is simpler, and the adjustment and maintenance speed will be faster

servo motor controls the stretching process

the bottle blowing process of innopet blomax series 4 is carried out in the bottle blowing station, and the stretching process is completed by the stretching rod. However, the important difference from the previous series is that the stretching process controlled by servo motor replaces the stretching process controlled by mechanical cam in series 3. The precision of the drawing process in series 3 has been further improved with this new development. Another advantage of using a servo motor to complete the stretching process is that if the speed of the bottle blowing machine decreases, the stretching process can achieve the same speed as the high number of revolutions at a low number of revolutions. This means that the production stability is improved again and the scrap rate is further reduced

adjustment on the screen

another advantage directly related to the use of servo technology to complete the stretching process is that if the production of different bottle types needs to be adjusted, the enterprise will no longer need to replace the stretching piston, and there is no need for mechanical correction. The operator only needs to readjust the system on the operation screen, which will significantly reduce the time for replacing parts of the machine. Another benefit of reducing the time for machine replacement of parts is that for bottle embryos with the same bottle mouth, the enterprise no longer needs any accessories associated with the product. When changing the mold at the bottle blowing station, the enterprise only needs to adjust the scheme. All these measures significantly reduce the time required to replace accessories, thus improving the practicality of the new generation of bottle blowing machine innopet blomax series 4

the time to replace accessories has been reduced by half

for innopet blomax series 4 with 20 bottle blowing stations, the replacement time of accessories only takes about 45 minutes, while the previous generation with the same number of bottle blowing stations takes about 90 minutes. From this, we come to the conclusion that each change of innopet blomax S20 can produce about 33000 more PET bottles only by calculating the reduction of replacement time of accessories

compared with the previous generation of bottle blowing machine, in addition to the shorter replacement time of accessories, the operation of the equipment has also been greatly improved. This is because,